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Flexible dual-modal sensor for robot tactile and non-contact distance perception

Mär 1 2024 2024-03 Sensors ON Semiconductor
Article Cover
As technology continues to advance, the application of artificial intelligence and machine learning is also increasing. An important research direction in these areas is the development of flexible bi-modal sensors that can be used for tactile and non-contact distance perception in robots. The flexible dual-mode sensor has two sensing modes of touch and distance, so that the sensor can better perceive and understand the surrounding environment.

     As technology continues to advance, the application of artificial intelligence and machine learning is also increasing. An important research direction in these areas is the development of flexible bi-modal sensors that can be used for tactile and non-contact distance perception in robots. The flexible dual-mode sensor has two sensing modes of touch and distance, allowing the robot to better perceive and understand the surrounding environment.

     The flexible dual-mode sensor is mainly composed of two parts: one is responsible for tactile perception, and the other is used for non-contact distance perception. The tactile sensing part usually uses highly sensitive piezoelectric materials or conductive polymer materials, which can convert contact pressure into electrical signals. The non-contact distance sensing part is based on the principle of capacitance change, which senses the distance between the object and the sensor by measuring the capacitance change.

     The basic principle of flexible dual-mode sensor is to realize touch and distance perception by using two physical quantities: resistance and  capacitance. In touch mode, the sensor senses the contact of an object by measuring changes in resistance; In range-aware mode, the sensor senses the distance of an object by measuring changes in capacitance. This design allows the sensor to have high sensitivity and a wide sensing range, which can be applied in a variety of complex environments.

     To achieve flexibility, the sensor uses a special substrate material, such as stretchable conductive silicone or polymer-based composites. These materials not only provide good electrical properties, but also guarantee the flexibility and durability of the sensor, allowing it to fit irregular surfaces and work even under a certain degree of bending and distortion.

     The manufacturing process of a flexible dual-mode sensor consists of several steps. First, the appropriate materials, such as conductive and insulating polymers, need to be selected to manufacture the resistive and capacitive elements of the sensor. Then, the sensor structure with precise size and shape is manufactured by micro-machining technology. Finally, the performance and stability of the sensor are ensured through packaging and testing.

     A notable feature of this flexible dual-mode sensor is its high degree of integration and miniaturization. Through advanced micromachining technology, such sensors can be integrated into the skin, fingertip or other parts of the robot, taking up very little space while providing high-precision perception.

     In terms of application, this sensor can greatly broaden the application range of robots. For example, in the field of precision manufacturing, robots can use this sensor to perform precise operation and assembly work, improving production efficiency and product quality. In the medical field, such sensors could make robots more accurate and safe when performing surgery or nursing operations. In addition, it can also be applied to many fields such as smart homes, unmanned vehicles and human-computer interaction, bringing more convenience to human life.

     Despite some achievements in the research and application of flexible dual-mode sensors, there are still many challenges in this field. For example, how to improve the sensitivity and accuracy of the sensor, how to reduce the size and cost of the sensor, and how to improve the reliability and durability of the sensor. These problems need to be further studied and solved by scientists.

     In general, the flexible dual-mode sensor is a new type of sensor with great potential. It opens a new chapter in robotic haptics and contactless distance perception, promising to revolutionize the application of artificial intelligence and machine learning.

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